BORSOI Srl is an industrial automation firm in Vittorio Veneto, Italy, that designs, manufactures, and installs turnkey production lines for padded textile products. Its automated textile filling machines and complementary equipment handle every stage — from raw filling material and pre-weighing to stuffing, closing, levelling, multi-needling where needed, and final packaging — for pillows, duvets, mattress pads, sofa cushions, outdoor cushions, pet beds, and down-filled apparel.
Operating globally, BORSOI Srl has installed more than five hundred machines and maintains a North American branch in Brooklyn, New York. The company packages this capability under a single program it calls "From Bale to Box": rather than selling separate machines that customers must integrate, BORSOI Srl delivers a single accountable partner and unified control system for the entire filling and packaging line. Each solution is configured to the customer's materials, throughput targets, and factory footprint, with material trials run before final specification to reduce integration risk and speed time to production.
BORSOI Srl began in 1985 when Michele Borsoi founded B&B to sell and service industrial sewing machines in Italy’s Veneto textile district. Proximity to Treviso’s dense apparel and textile manufacturers gave the company hands-on exposure to production pain points, and by the mid-1990s, B&B had engineered its first duvet-filling machine. Before the end of the decade, the team developed an automatic pre-weighing and filling machine for padded down jackets to address inconsistent manual filling that caused quality issues and material waste.
That early work in fashion automation proved transferable to bedding and home textiles. In 2012, the company launched and patented the ALAN PILLOW family of pillow-filling machines, a defining product line for BORSOI Srl. Two years later, in 2014, BORSOI Srl was incorporated as a dedicated engineering business focused on filling and feather machinery, consolidating the original B&B technology and enabling focused investment in R&D and global sales.
The company then followed a steady expansion of equipment range and automation levels:
Today, BORSOI Srl operates as a specialized engineering company with a product catalog that spans multiple application areas. Its machines are offered either as standalone equipment or as configurable segments within fully integrated production lines tailored to manufacturers’ materials, throughput goals, and factory footprints.
BORSOI Srl structures its offering around the finished product, not isolated equipment: each production line category embeds process logic, mechanical design, and controls tuned to deliver a repeatable production outcome. That product-centric approach helps manufacturers buy a complete solution rather than assembling disparate machines and control systems.
Fashion and Outdoor Apparel. This application covers automatic filling machines for padded garments — down jackets, vests, and similar items — using thrust-based or air-powered injection mechanisms to ensure consistent distribution across chambers. These filling machines control per-chamber weight precisely while adapting to diverse shell materials and changing season-driven designs, preserving product quality and reducing material waste.
Pillows. BORSOI Srl provides end-to-end pillow lines that range from semi-automatic stations to fully automated production. The pillow portfolio divides into three process types:
Mattress Pads, Comforters, and Quilts. Lines combine pre-weighing and filling with closing, levelling, and integrated multi-needle quilting before automated packaging. Integrating quilting into the sequence removes transfer bottlenecks and supports consistent stitch quality across large-format products required for high-throughput bedding production.
Sofa Cushions. Dedicated machinery handles heavier upholstery fabrics and denser fills: material preparation, filling with calibrated weight control, closing/sealing, and automated packing. These systems are tuned for the durability and compression-resilience expected of upholstery-grade products.
Outdoor Cushions and Pet Beds. Production lines add embroidery and decorative alignment stages alongside standard filling and packing steps to meet visible-branding and pattern requirements while maintaining functional performance for outdoor materials.
Home Textile and Apparel (Finishing). For finished goods that do not require filling, BORSOI supplies automated folding, bagging, and boxing equipment and packing machines to increase line speed and reduce manual handling across finishing and packaging operations.
Recycling and Custom Projects. Specialized solutions include down-feather recycling, natural-material reuse, flat-panel down processing, and the ALAN BLACK SPOT system for automated down black-spot detection and removal. These systems support circular-production goals and help manufacturers meet tightening sustainability and material-recovery requirements.
BORSOI Srl's differentiator is process delivery as much as product: "From Bale to Box" is a structured engineering methodology that converts raw material into a boxed, market-ready product with a single accountable supplier and integrated control systems.
Engagement starts with consultancy. BORSOI Srl's technical team, product engineers, and—when required—the R&D specialists collaborate with the customer to define every requirement: material type and condition, target throughput, available floor space, operator skill level, quality tolerances, and downstream integration. The outcome is a formal specification that both parties agree on and use as the testable definition of success before commissioning any equipment.
Material trials are a standard part of the process. BORSOI Srl runs a customer's actual filling material and shell samples through test machinery to verify settings, nozzles, and mechanism performance under real conditions. These trials expose mismatches between assumed parameters and material behavior—avoiding common post-installation issues and protecting product quality and production efficiency.
When a line is installed, customers gain:
BORSOI Srl positions this methodology around Total Cost of Ownership (TCO): beyond labor savings, turnkey lines cut integration risk, deliver predictable maintenance costs, and shorten time-to-volume. For manufacturers facing scarce skilled labor, a single-source automation solution becomes both an efficiency and a business-continuity strategy. To explore fit for your products or request a material trial, contact BORSOI's applications team.
BORSOI Srl markets its equipment under the ALAN brand, with suffixes that identify the application domain and level of automation. Each ALAN line packages a set of machines, system controls, and features designed to meet specific production needs—from filling machine mechanisms to end-of-line packaging and palletizing.
The product evolution—from fixed-configuration machinery to modular systems and flexible stations—reflects industry demand for adaptable production lines. ALAN's combination of filling machine technology, control systems, and packaging solutions gives manufacturers a cohesive range of equipment they can deploy as standalone units or integrate into a reconfigurable production line tailored to their materials and throughput goals.
BORSOI Srl holds membership in key trade bodies — the International Sleep Products Association (ISPA) and the International Down and Feather Bureau (IDFB) — signaling alignment with industry standards for bedding and responsible down processing. These affiliations matter to manufacturers and brands that demand supply-chain transparency, third-party credentials, and documented product quality controls.
The company supports global customers from its headquarters in Vittorio Veneto, Italy, a region with deep textile engineering expertise, and from a North American branch in Brooklyn, New York. That dual presence enables local sales, installation, and after-sales service on both sides of the Atlantic, shortening response time for service and reducing the operational latency associated with overseas suppliers.
BORSOI Srl’s web portal at borsoi-filling-machines.com provides content in English, Spanish, and Italian, reflecting the company’s commercial focus across Europe, the Americas, and other textile manufacturing hubs. For manufacturers evaluating equipment range and support coverage, BORSOI Srl offers direct regional contacts and remote service options to complement on-site commissioning and spare-parts supply.
BORSOI Srl positions itself as a long-term partner, not just a machinery supplier. Its services cover pre-sales consultancy, line design and specification, customer material trials, installation and commissioning, operator training, and ongoing after-sales support — including remote diagnostics and parameter adjustments via web-connected machine interfaces. This combination reduces downtime, preserves control-system settings, and lets many issues be resolved without an on-site visit, which is valuable for manufacturers with limited local automation service networks.
Operator training is delivered as a standard part of commissioning so production teams learn the process logic, can read control feedback, and perform routine maintenance. That transfer of knowledge speeds the customer's path to autonomous operation and helps protect product quality and production efficiency.
BORSOI Srl is a specialized engineering business focused on filling and finishing automation for padded textile products. With a track record that includes more than five hundred installed machines, industry memberships (ISPA, IDFB), and a dual-continent presence, BORSOI Srl offers manufacturers a single-source solution to reduce integration risk, cut total cost of ownership, and accelerate time-to-volume. Contact BORSOI Srl to request a materials trial or a site assessment to see how their turnkey lines can meet your production needs.
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